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Color Stability and Process Improvement Techniques in PVC Compounds

Color stability in PVC compositions depends on many factors such as stabilizer type, pigment compatibility, process temperature and plasticizer selection. Color change, burning and surface defects are critical issues for manufacturers.

Color Stability and Process Improvement Techniques in PVC Compounds

Color stability in PVC compositions depends on many factors such as stabilizer type, pigment compatibility, process temperature and plasticizer selection. Color change, burning and surface defects are critical issues for manufacturers.


1. Factors Affecting Color

Stability

• Stabilizer Selection

Ca-Zn → low yellowing
Organic stabilizer → high transparency

• Pigment Compatibility

Heat-resistant pigments should be selected.

• Plasticizer Compatibility

DOTP → low yellowing
DINP → medium
DOP → high risk of yellowing


2. Process Improvement Methods

  • Lower process temperature

  • Homogeneous mixture in extruder

  • Lubricant optimization

  • VOC reduction

  • Stabilizer dosage update


3. Performance Enhancing Additions

  • UV stabilizers

  • Anti-plateout additives

  • Heat resistance developers


Conclusion

The color and performance of the compound can be easily controlled with the right combination of additives.

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